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Our services are customized to each client’s specific process and operational needs, ensuring practical applicability and long-term value.
Specialized Chemical Engineering Consultancy Services for Process Industries
SUVI CHEM Consultancy Services provides independent, practical, and technically sound chemical engineering consultancy to help industries improve process performance, resolve operational challenges, and achieve safe and compliant operations. Our services are focused on real plant conditions and are tailored to the specific requirements of each client.
Process Troubleshooting
SUVI CHEM Consultancy Services supports process industries in the systematic investigation of operational deviations that affect yield, product quality, plant throughput, and energy performance. The troubleshooting methodology is strongly based on actual plant data, historical operating trends, and field observations rather than theoretical assumptions alone. We work closely with operations and technical teams to identify bottlenecks, unstable operating conditions, and performance gaps between design intent and real operation. Structured root cause analysis is carried out using DCS trends, laboratory reports, equipment behavior, and review of control strategies to uncover hidden inefficiencies such as fouling, maldistribution, or inappropriate parameter settings.
Scope
- Analysis of process deviations related to yield, quality, throughput, and energy consumption
- Identification of bottlenecks and unstable operating conditions
- Root cause analysis (RCA) using plant data, trends, and operating history
- Review of operating practices, control strategies, and process parameters
- Support for process stabilization and sustained performance
Applications
- Repeated quality deviations or off-spec production
- Unexplained yield or throughput losses
- Frequent process upsets and instability
- Start-up, shutdown, or post-modification operational issues
- Performance gaps between design intent and actual operation
Value to Customers
- Faster identification of true root causes
- Reduced production losses and downtime
- Improved process stability and reliability
- Practical, implementable corrective actions
Better understanding of process behaviour.
Process Optimization
SUVI CHEM Consultancy Services focuses on optimizing plant performance through practical, data-driven engineering analysis—without compromising safety, reliability, or product quality.
We work with real operating data to identify losses, eliminate bottlenecks, and optimize energy, yield, and throughput using proven chemical engineering fundamentals, not generic recommendations. We help plants optimize Energy & utilities (steam, power, cooling water, fuel), Reactors (yield, selectivity, conversion), Equipment performance (Distillation Column, heat exchangers, pumps, reboilers).
Our process optimization studies typically deliver Reduced energy and utility consumption, Increased throughput and capacity utilization, Improved product quality and yield, Stable, predictable plant operation, Clear cost savings with defined payback.
Scope
- Evaluation of existing process performance and operating envelopes
- Optimization of operating parameters to improve yield, conversion, and efficiency
- Energy and utility consumption optimization
- Identification of cost reduction opportunities through process improvements
- Support for debottlenecking and capacity enhancement studies.
Applications
- Improving yield and selectivity without major capital investment
- Reducing energy, steam, fuel, and utility consumption
- Enhancing throughput within existing equipment limits
- Improving process consistency and control.
Value to Customers
- Improved operational efficiency and profitability
- Lower operating costs through optimized resource utilization
- Better asset utilization without major modifications
- Data-driven decision support
- Sustainable and realistic improvement recommendations.
Process Documentation
SUVI CHEM Consultancy Services provides process documentation support to help organizations standardize plant operations, improve consistency, and meet internal as well as regulatory requirements. Well-structured documentation plays a critical role in translating design intent into clear operating practices, ensuring that process knowledge is preserved and effectively communicated across all levels of the organization. The service includes the preparation and technical review of Standard Operating Procedures, development of process flow descriptions, operating parameter documentation, and detailed manufacturing narratives for continuous and batch processes.
Scope
- Preparation and review of Standard Operating Procedures (SOPs)
- Development of process flow descriptions
- Operating parameter documentation
- Batch manufacturing and process narratives
- Equipment operation and handling procedures
- Start-up, shutdown, and emergency operating guidelines.
Applications
- Standardization of plant operations
- Support for training of operators and technical staff
- Audit and inspection readiness
- Process transfer and scale-up activities
- Knowledge retention and operational continuity.
Value to Customers
- Improved process consistency and repeatability
- Reduced operational errors and deviations
- Enhanced safety and compliance
- Easier onboarding and training of personnel
- Better process control and traceability
Process Improvement
SUVI CHEM Consultancy Services provides process improvement support focused on enhancing the efficiency, reliability, and overall performance of chemical and other process industry plants. The engagement begins with systematic analysis of existing operations, validation of current process performance against operating data, and detailed review of equipment behaviour and operating practices to identify true improvement opportunities.
Scope
- Analysis of existing process performance and operating data
- Identification of process inefficiencies and loss points
- Optimization of operating parameters and process conditions
- Yield and conversion improvement studies
- Energy and utility consumption reduction
- Throughput and productivity enhancement
- Support for debottlenecking and process stabilization.
Applications
- Capacity improvement without major capital investment
- Reduction in off-spec material and reprocessing
- Improved process consistency and control
- Cost reduction through better resource utilization
- Support for continuous improvement initiatives.
Value to Customers
- Improved operational efficiency
- Reduced production losses and variability
- Better utilization of existing assets
- Data-supported decision making
- Sustainable and implementable improvements.
Training & Knowledge Transfer
SUVI CHEM CONSULTANCY SERVICES provide process-focused training and knowledge transfer sessions for client teams to support effective implementation and sustained performance of process improvements. Training programs are customized based on plant operations, process configuration, and operational challenges, with emphasis on practical understanding and real plant scenarios.
Scope
- Process understanding and operating philosophy
- Interpretation of process parameters and operating limits
- Troubleshooting methodology and root cause analysis approach
- Best operating practices and process discipline
- Start-up, shutdown, and abnormal operation awareness
- Understanding process documentation and SOPs
Applications
- Post-optimization or process improvement implementation
- Training of operations and technical teams
- Support during start-up or post-modification phases
- Knowledge transfer during personnel changes
- Strengthening process discipline and consistency
Value to Customers
- Improved operator awareness and process understanding
- Better adoption of recommended improvements
- Reduced operational errors and deviations
- Improved process consistency and safety awareness
- Long-term sustainability of process performance
Engineering Tools
Practical engineering calculation tools and checklists developed to support process analysis, troubleshooting, and decision-making.
- SUVI_CHEM_Heat Exchanger_Toolkit_Version 1.0